Monday, 4 April 2016

Nostalgia Break

I stumbled across some scanned photos in one of the dusty corners of my hard drive, and thought I would share them. They are of the 2mm finescale layout 'Alresford', built by members of the Basingstoke and North Hants Model Railway Society in the late 1980's. Dave Harris, Clive White, the late John Moffat, and myself were the main driving force behind the production of the layout, although there were others, whose names I have sadly forgotten,  that provided some input.

It visited quite a few exhibitions in the first half of the 1990's, and appeared in the Railway Modeller magazine (with better quality photos than these).



















































Thursday, 3 March 2016

Freshwater gets a Station Building

The station building that fronted Freshwater Station from 1889 until it was demolished to make way for a Co-op supermarket, was the largest and grandest of the stations of the Freshwater, Yarmouth and Newport Railway. It comprised the two storey Station Master's house, with single storey booking hall, waiting rooms and conveniences, and was extended at some time to add a parcels office. It was red brick, with tiled roof rather than slates. The brickwork was quite ornate around the eaves and around the division of the two storeys, and an unusual brick bond was used - Flemish Garden Wall Bond. This is formed by 3 stretchers then one header rather than the one stretcher, one header pattern of normal Flemish Bond brickwork. The roof tiles as also not straightforward. There are 5 rows of rectangular tiles, then five rows with scalloped edges, and so forth.


See http://www.disused-stations.org.uk/f/freshwater/ for more images of the real thing.

I did not fancy trying to fabricate such an ornate building from card or plastic-card, and as I had been playing with 3D printing, this seemed to be the obvious candidate for my next experiment. In the end, it took a year to complete the 3D model on the computer. Every brick and every tile is a separate 3D object, merged into an inner skeleton of walls. I duplicated rows and areas of bricks and tiles where I could, but it was still a slow and tedious process.

A few test prints of part of the building were purchased from Shapeways to check the proportions, and the details as it progressed. I knew the window frames and ridge tiles were beyond the current abilities of 3D printing, so I made the window apertures to suit some etched brass sash window frames available from Brassmasters, and made a groove at the top of the roofs that an etch from Scalelink fitted. The notice boards have been added from the Trackside Signs range, but apart from that, and a little paint, the building is exactly as it was delivered from Shapeways. The brick and tilework has been rendered crisply and clearly on three sides. The side that is not so good is, of course, the side that is facing the public on the layout.




Ian Morgan
Hampshire

Monday, 11 January 2016

Terrier Chassis - If at first you don't succeed ...

Well, I didn't give up. At the end of the last post, I had the chassis running nicely with the controller wired directly to the motor, but picking up from the rails was less impressive, despite the fitting of the 'Simpson spring pickups' rubbing on all the axles. The chassis was disassembled and re-assembled a few times, to no avail, and another crank pin came loose from a wheel and had to be re-soldered back in. Quartering the wheels was trickier as the motor was now solidly in place, but plenty of trial and error had the chassis running smoothly again each time.

At the same time, I was working on fitting the Dapol footplate to the chassis. As my version of the Terrier has sandboxes above the footplate, the sandboxes below the footplate were sawn, cut and filed away. If the under footplate sandboxes are to be retained, a little must be removed from behind them as the replacement chassis is slightly wider than the Dapol one. The photo shows the Dapol footplate with motor, the footplate with the motor and cage removed, and finally the footplate with some bits cut away to make room for the new motor to pass through it.



I also had to file a little plastic behind one of the front splashers to clear a gear, and a little from the front edge of the cab floor to clear the rear wheel flanges. Other than that, it fits the chassis, but the wheels will not go round because of the steps. I did not want to lose these nicely moulded features, and it seemed like there should be just enough clearance, but it did mean removing the bosses from the ends of the con rods and cutting the crank pins down to the very minimum. The centre cranks are fine, but the wire insulation was not enough to keep the con-rods in position on the short crank pins, so I had to solder washers onto the centre crank pins to keep the rods firmly in place. The loco body fits without any alteration, which was a bonus. There is even room in the tanks on each side of the motor to add some extra weight.

As I was getting no improvement in pick-up with each rebuild, I decided to resort to adding phosphor-bronze wipers bearing on the tops of the wheel treads. I used the remains of the Dapol pickups to produce these, and soldered them directly to the chassis. Again, there was no improvement. It seemed that the wheels just did not want to make good contact with the rails, and the pickups were removed again as they got in the way of fiting the footplate.

So, as a last resort, I followed Jerry Clifford's advice and made up a pair of rail skids. I had a sheet of .4mm phosphor-bronze which I cut and filed to shape, forming two long arms, with a kink near one end, bent to form the skids. I added another 180 degree bend at the other end in order to produce the most flexible springing possible. The ends were soldered to the bottom chassis stretcher plates.






Success. I finally had a chassis that ran slowly and smoothly on my short test track without stalling. I was so pleased, I threw caution to the wind and fitted the DCC decoder. This is a CT DCX75 which stands upright in the cab. It is hard to see it edge on, and will be completely masked when I eventually fit the crew.


The results I have captured on video. Hopefully the photos will explain everything. I will probably replace one of the skids, as the part that touches the rail is a little too short and seems to catch on some rail joints and on points.



Still to do, add couplings, touch up the chassis paintwork, think about adding the brakes, add the crew, then get on with my other two Terriers.

Wednesday, 9 December 2015

Camford Junction track laying commences

Since the retirement of '70K Coley Park', and the moving away of most of the group members, the Basingstoke Area Group has languished for a while. However, we now have a couple of new members, and a start has been made on a new group layout, designed by Peter, called 'Camford Junction'*. The initial phase of the layout will comprise a double track main line with a double track secondary line diverging from it, both being at a higher level towards the back of the layout. In the foreground, at the lower level will be a Traction Maintenance Depot (TMD) and a DMU stabling yard. The layout will be set in the last days of British Rail, just before privatisation.

Following a couple of tutorial evenings, the new members, Clive and Robin, have been busy building 1:6 Easitrac points for use in the TMD and yard. The main lines will use flat-bottom rail, so the 1:8 crossover points have been built by me (Ian) using copper-clad sleepers.

The first crossover and some lengths of the secondary line tracks have now been laid. Note the use of some old, and heavy, flourescent light ballast units that are used to hold the track down while the Easitrac glue sets. Also, some paper is used beneath the copper-clad sleepers to bring the rails to the same height as the plain Easitrac sleepers.


* The name Camford is an alternative portmanteau to Oxbridge.

Thursday, 26 November 2015

Terrier Chassis - Episode 5

Still making progress, and still making mistakes. The etched chassis does not include any provision for mounting the motor, but I spoke with Jerry Clifford at the Didcot exhibition who said he fits a piece of plastic onto the centre frame spacer, files a curved saddle into it and glues the motor to that.

I always want to be a bit different, so I thought a blob of Milliput might form a saddle without the need for filing. My first attempt started well, but as the Milliput took a long time to harden, the weight of the motor, and possibly the attraction of the magnet to the steel tyres, meant the motor ended up not quite parallel to the chassis, and the worm sat right down on the worm gear too tightly meshed. I pulled it all apart and tried again. This time I added a piece of thin paper onto the worm gear, forcing it down into the teeth with a fingernail, so that the worm should end up at the correct meshing distance.

I took some video of the chassis in action before the Milliput had set on the first attempt, which looks encouraging:


And a photo of the second attempt with the paper spacer on the worm gear:


Preparations for adding the Dapol footplate and body are underway. Two pieces of the footplate have been removed to make room for the motor, but still leaving the fixing holes for the lugs on the body. I had to remove the smokebox door (which is a push-in to the boiler end) in order to push out the weight. The slot in the weight is not big enough to take to new worm and will have to be enlarged. Once that is done, the body should fit without further fettling. Indeed, there should be room in the side tanks to fit extra weights. I have not decided where to put the DCC chip yet.

Still to do is fit crankpin washers and see if everything will fit between the steps of the footplate. Then there is the brake gear to put together.


Wednesday, 18 November 2015

Terrier Chassis - Episode 4

Having produced a free running chassis at the end of the last session, I had to disassemble it in order to add the 'Simpson Spring Pickups'. These are pieces of fine phosphor bronze wire, acquired by straightening out some unwanted N gauge coupler springs. They are soldered at one end into holes in the chassis and pass behind each bearing so they will rub gently on the axles with the absolute minimum frictional force. The axle muffs need to be shortened to make room, and must have smooth ends so as not to catch the wires.

Once the six pickups were fitted, the chassis was cleaned in an ultrasonic bath. Small balls of White-Tac were pushed onto each side of each bearing and the chassis was then sprayed with Halfords matt black. Once dry, the White-Tac was removed.


The wheels, gears and con-rods were fitted again. After tweaking the quartering for a while, the chassis was once again free running.


Sorry the photo is confusing, the gears are driving the front axle of the locomotive, but I did not think about it when setting up the photo.

The next job should be to fit the motor, but instead, I wanted to see how much work will be required to fit the Dapol footplate. Having dismantled the Dapol Terrier, and removed the motor and its cage from the footplate, it was obvious that not much work is required. I had to remove some plastic from the rear of the front sandboxes, and file a little of the front spacer PCB on the chassis for the plastic clip to fit, and then the footplate went onto the chassis. The gears were catching on the footplate, so a little filing was needed there. Unfortunately, it looks like the footsteps will have to be removed to make room for the con rods and crank pins, and remaking them may be a bit tricky. Also, more of the footplate will need to be removed to fit the motor, but on the whole, it looks promising.


Saturday, 24 October 2015

Terrier Chassis - Episode 3

More slow progress this week, and a sense of achievement. To put this into perspective, I have to admit that in the 25 years that I have been a member of the 2mm Scale Association, I have attempted to build a number of chassis for a variety of locomotives, using several different techniques, none of which were completed. I had at least 5 tries at making a chassis for an S15, using phosphor bronze strip for frames, as was recommended in those days. I just could not drill and ream holes without them drifting away from where they should be, resulting in gears that just would not mesh. A similar chassis for an E4 had similar problems. Switching to etched nickel-silver chassis should have improved things, but a 3F Jinty and an 09 diesel shunter build both stalled with gear meshing problems from what appeared to be eccentric gears. The Terrier chassis build has benefitted from using turned axle muffs, which appear to result in gears that run true and concentric with the axle.

At the end of the previous episode, I had the worm gear on its idler axle, with an intermediate gear meshing perfectly with the final gear on the rear axle. This week, I added the crank pins to the wheels, fixed with a touch of solder on the rear. I reamed out the axle holes and muffs for a good fit for the wheels. I folded up and soldered the con-rods, and reamed out the holes for a good fit on the crank pins, and put them together and quartered the wheels, mostly by trial and error. After assembling, dismantling, gentle reaming, and assembling again countless times, I eventually produced a free running chassis, with almost no slop, and no wobble anywhere. Indeed, it is so free running, it can be pushed gently on a rubber cutting mat and the wheels turn under its own, featherlight weight. This is a first for me.


 A video of it running on a 'push test'.

For the next episode, I will probably mess it all up as I add 'Simpson pickup springs' and paint the chassis, ready for mounting a motor.